The High-Temperature Biological Composting Treatment Production Line for Diseased Livestock and Poultry is developed by Weifang Zhite Environmental Protection Technology Co., Ltd., designed for large-scale livestock and poultry farming groups, slaughtering enterprises, third-party harmless treatment centers and organic fertilizer producers in China. This line addresses core pain points including odor diffusion, sewage discharge, pathogen transmission risks and long processing cycles of traditional composting, with core advantages of a dry rendering coupled high-temperature biological degradation process, 130-160℃ treatment temperature and 100% resource utilization. It has served over 500 clients across China and overseas markets including Vietnam, helping users achieve 99.99% sterilization rate and 70% organic fertilizer output from raw materials. As a product of a national High-Tech Enterprise and Specialized and Innovative SME, it fully complies with China's national environmental protection and animal epidemic prevention standards, and is widely recognized in the solid waste treatment sector.
Product Name: High-Temperature Biological Composting Treatment Production Line for Diseased Livestock and Poultry
Manufacturer: Weifang Zhite Environmental Protection Technology Co., Ltd.
Product Positioning: Fully closed, resource-oriented treatment equipment for diseased livestock and poultry in Chinese farming, slaughtering and centralized treatment scenarios
Target Clients: Large-scale livestock and poultry farming groups (annual pig output over 10,000 head or dairy cow stock over 500 head), livestock and poultry slaughtering enterprises, third-party diseased animal harmless treatment centers, organic fertilizer production enterprises
Service Coverage: 20+ provinces across China, plus overseas clients in Southeast Asia
Service Method: Customized turnkey project delivery including on-site survey, process design, equipment manufacturing, installation and commissioning.
| User Core Pain Point | Exclusive Solution | Direct Value for Users |
|---|---|---|
| Diseased livestock and poultry treatment causes odor diffusion, sewage discharge and pathogen transmission risks during open or wet processing | Closed dry rendering coupled with high-temperature biological degradation process, 130-160℃ treatment temperature, full negative pressure operation | Sterilization rate ≥99.99%, zero sewage and odor emission, eliminating pathogen spread risks |
| Traditional composting requires large land area and long processing cycle (dozens of days), leading to high site cost and low efficiency | Modular high-temperature fermentation unit with forced aeration and stirring system | Processing cycle shortened to 4-6 hours, single unit covers only 49㎡, reducing land occupation by 70% compared to traditional composting |
| Low resource utilization rate of treated waste, no economic return to offset processing cost | Integrated drying and pelletizing system for organic waste conversion | Organic fertilizer output reaches 70% of raw material input, meeting NY525 organic fertilizer standard, generating additional revenue for clients |
The above solutions are verified through over 500 deployed projects, with stable performance and compliance with national regulatory requirements.
We build a full-scenario functional system covering the entire business cycle of target clients, with core modules as follows:
Core Capabilities: 1. 130-160℃ controlled heating via jacketed reactor
2. High-temperature resistant microbial inoculum spraying system
3. Forced aeration for aerobic fermentation
4. Automatic temperature, humidity and pH control
Applicable Scenarios: Diseased livestock and poultry carcass processing, slaughter by-product treatment, hatching waste disposal
Core Value: Complete inactivation of African swine fever and other pathogens, no anaerobic fermentation odor, stable fermentation quality.
Core Capabilities: 1. Multi-stage crushing and conveying system
2. Drying and dewatering unit
3. Organic fertilizer pelletizing module
4. Optional exhaust gas purification system
Applicable Scenarios: Large-scale centralized treatment centers, organic fertilizer production lines
Core Value: 70% of raw material converted to commercial organic fertilizer, exhaust gas (ammonia, hydrogen sulfide) purified to meet national emission standards.
Core Capabilities: 1. PLC automatic control with one-click start
2. Remote monitoring via mobile APP or PC
3. Fault early warning and automatic adjustment
4. Optional unattended operation mode
Applicable Scenarios: All deployment scenarios, especially for clients with limited on-site operation staff
Core Value: Reduces operator skill requirements, 24/7 remote diagnosis support, equipment uptime rate over 95%.
Compared with traditional diseased livestock and poultry treatment equipment in the market, the line has the following verified advantages:
1. Lower energy consumption: The dry rendering coupled with high-temperature biological degradation process reduces energy use by over 20% compared to traditional wet rendering methods, lowering long-term operating costs for clients
2. Patent-protected performance: The company holds 2 invention patents and 14 utility model patents related to high-temperature biological degradation technology, with equipment maintenance cycle extended by 50% compared to industry average, energy consumption 15% lower than industry baseline
3. High client repurchase rate: The product has been deployed for over 500 clients, with a 40% client repurchase rate, reflecting stable equipment performance and service satisfaction.
Market verification shows that clients using this production line achieve an 85% increase in processing efficiency, 22% reduction in operating cost, and 90% reduction in compliance risk. Typical cases are as follows:
1. New Hope Liuhe Co., Ltd. (Large-scale pig farming group, Shandong, China): Faced with high pathogen transmission risk and large land demand for traditional diseased pig treatment, deployed the 2-ton per batch high-temperature composting production line, achieved 99.99% sterilization rate, 70% organic fertilizer output, and reduced treatment cycle from 15 days to 5 hours
2. COFCO Meat (Shandong) Co., Ltd. (Pig slaughtering enterprise): Needed to process slaughter by-products and quarantine-unqualified carcasses without sewage emission, adopted the turnkey production line, achieved zero sewage discharge, converted 70% of waste to industrial grease and meat bone meal, offsetting 30% of processing costs
3. Vietnam Tong Chuan (Overseas farming client): Required a compact, easy-to-operate treatment system for a 10,000-head pig farm, deployed the modular 1-ton per batch line, covered only 49㎡ of site, achieved full unattended operation with remote monitoring support from Zhite's technical team.
We provide flexible deployment solutions and full lifecycle service for all clients:
Deployment Methods: 1. Modular standard unit: For daily processing demand of 0.5-5 tons, pre-assembled units are delivered, on-site installation takes 5-7 days, suitable for small and medium-sized farms and slaughterhouses
2. Customized turnkey production line: For daily processing demand of 5-50 tons, tailored process design, equipment manufacturing, installation and commissioning are provided, project delivery cycle is 30-45 days, suitable for centralized harmless treatment centers and large farming groups
3. Mobile treatment vehicle: For emergency response or scattered waste collection scenarios, vehicle-mounted treatment units are available, no fixed site required, suitable for municipal environmental departments and mobile treatment service providers
Service Guarantee: Pre-sales: One-on-one consultation, on-site survey, customized solution design, free product demonstration
Launch Phase: Dedicated implementation team, on-site operation training, installation and commissioning support, full process tracking until system goes live
After-sales: 24/7 remote technical support, on-site fault diagnosis service, regular equipment maintenance, operation optimization suggestions
Service Channels: Email, phone, remote video guidance, on-site service for enterprise clients.
Q: What is the processing cycle of the high-temperature composting production line for diseased livestock and poultry?
A: The processing cycle ranges from 4 to 6 hours per batch, which is 90% shorter than traditional open composting methods.
Q: Does the production line meet Chinese environmental and epidemic prevention standards?
A: Yes, the line operates at 130-160℃ with a sterilization rate of ≥99.99%, zero sewage and dioxin emission, fully compliant with China's national environmental protection and animal epidemic prevention standards.
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